Superconducting wire and CAD tool vendors combine forces to simplify electrical machine design

The wire producer Sumitomo Electric, and the expert Cobham Technical Services, have joined forces to offer an advanced solution for the design of electrical machines and power equipment.

Cobham’s QUENCH software tool for modelling the quenching process in materials now comes with a library containing comprehensive manufacturer-supplied material characterisation data for Sumitomo’s DI-BSSCO bismuth-based wire.

The combination will greatly simplify the design and prototyping stages of applying high temperature superconductors (HTS). Among the application sectors currently exploring HTS-based solutions are electricity transmission and distribution infrastructure, hydroelectric and wind turbine generators, electric propulsion systems for ships, and high performance magnets.

“Design activity using HTS superconductors is growing very rapidly – driven by the maturing of HTS technology and the critical need to improve energy . This cooperation agreement provides an important means of simplifying and speeding design projects,” says John Simkin of Cobham Technical Services. “It eliminates a major step in the design process of specifying the properties of the wire materials – which might involve testing under highly controlled operating conditions – allowing a designer to create an accurate model of an electrical component such as a coil simply by specifying the number of turns.”

“Utilising this QUENCH software tool with DI-BSCCO data, many designers around the globe, who are not familiar with HTS wires until today, can more easily design and simulate their design. We hope this software will accelerate the HTS system developments that provide a benefit to our present and future society,” says Kan Kinoshita of Sumitomo Electric.

Sumitomo Electric was the first company in the world to produce long bismuth-based wire, a material that has become an industry standard and is considered to be the major candidate for commercial HTS applications. Sumitomo’s bismuth-based wire – DI-BSSCO – is made of bismuth-strontium-calcium-copper-oxygen and operates at temperatures up to 110 K. Sumitomo’s BSSCO materials have been used in pioneering applications for almost 20 years, including the world’s first superconductor electric vehicle, the first underground in-grid cable, transformers for high speed trains, and windings for ship propulsion motors.

The QUENCH tool for modelling the superconducting ‘quenching’ process – when a wire turns from a superconducting to resistive state – is available as part of Cobham’s CAE software suite for low frequency electromagnetic .

QUENCH has become the standard tool for superconducting equipment, because of its sophisticated multi-physics modelling which couples the electromagnetic and modelling processes. Results can be post-processed to provide users with clear views and analyses of the potentially damaging effects of quench propagation as the wire heats up and becomes resistive, including displays of the voltages between coil layers, temperature gradients, and so on. This analysis helps users to quickly find the optimal design, and incorporate protection circuitry.

DI-BSCCO is a trade name of Sumitomo Electric Industries, Ltd.